Showing posts with label GM Performance Build Center. Show all posts
Showing posts with label GM Performance Build Center. Show all posts

Wednesday, March 27, 2013

GM Media Alert: 2014 Camaro Z/28 the Most Track-capable Camaro Ever



Chevrolet today introduced the restyled 2014 Camaro line at the New York Auto Show, including the return of the Z/28, the most iconic model in Camaro history.
The 2014 Camaro models feature a revised exterior design that integrates high-performance aerodynamics for more efficient cooling and stability at high speeds. The new Camaro Z/28 also features a full aerodynamics package that creates downforce at speed, which helps make it the most track-capable offering in Camaro’s history.
“As the ultimate track-capable Camaro, this car restores the mission of the original Z/28, and serves as a testament to the expertise of Chevrolet as the best-selling brand of performance cars,” said Mark Reuss, president, GM North America. “The build sheet is the wish list of any racer: lightweight, high-revving, dry-sump LS7 engine; carbon-ceramic brakes; integrated coolers for track use; true aerodynamic downforce, and a significant reduction in curb weight. This car could only come from Chevrolet, and could only be called the Z/28.”
The first Camaro Z/28 was introduced in 1967, created to compete in the Sports Car Club of America's Trans-Am 2 class. It featured a smaller, lighter, 302-cubic-inch V-8 for improved weight balance, as well as quick-ratio steering and a heavy-duty suspension for track use. In keeping with its road-racing focus, the 1967 Camaro Z/28 was not available with an automatic transmission or air conditioning.
While the new Camaro Z/28 is not intended to compete in a specific race series, it is solely focused on track capability. In initial testing, the Camaro Z/28 is three seconds faster per lap than the Camaro ZL1. That extra speed comes from three areas: 
  • Increased grip: The Z/28 is capable of 1.05 g in cornering acceleration, due to comprehensive chassis revisions
  • Increased stopping power: the Z/28 features Brembo carbon-ceramic brakes capable of 1.5 g in deceleration, and consistent brake feel, lap after lap
  • Reduced curb weight: The naturally aspirated Z/28 weighs 300 pounds less than the supercharged Camaro ZL1, with changes ranging from lightweight wheels to thinner rear-window glass
Like the original, the 2014 Camaro Z/28 is offered only with a manual transmission. In a nod to modern convenience, air-conditioning is available, but only as an option.
"We set out to make the fastest road-racing Camaro possible that was still street-legal,” said Al Oppenheiser, Camaro chief engineer. “While the Camaro ZL1 offers exceptional performance on the street, the drag strip, and the track, the Z/28 is entirely focused on the track performance. The Z/28 will be too track-focused for most drivers, but offers road-racers one of the most capable track cars ever offered from an automaker.”
The new 2014 Camaro line will arrive at Chevrolet dealers later in 2013. The Camaro Z/28 is expected to be appearing at track events across the United States in spring 2014.
High-performance aerodynamics highlight changes for 2014 Camaro
The 2014 Camaro represents the most significant redesign since the introduction of the fifth-generation Camaro as a concept car in 2006.
“The 2014 Camaro is our opportunity to apply what we have learned listening to our customers, and our continuing development of high-performance models,” said Tom Peters, Camaro exterior design director. “We look for solutions that are both functional and beautiful so that the result is genuine Chevrolet – simple, powerful, honest, and more than expected.”
Compared to the previous model, the design represents a strong visual change front and rear, resulting in a wider, lower, more contemporary appearance. The front fascia features a wider lower opening, and a narrower upper opening that also updates the appearance of the iconic “halo ring” HID headlamps on the Camaro RS package.  The functional hood vent on the Camaro SS helps reduce heat and aerodynamic lift. Moving to the rear, the sculptural decklid, horizontal lamps and diffuser complete the powerful statement.
The Camaro Z/28 also features a full aerodynamic package designed to produce downforce at track speeds. At the front, the Z/28 features a large splitter, connected to an underbody panel that further reduces lift. In profile, the Z/28 features fender flares over the front and rear wheels, as well as extended rocker panels that contribute to aerodynamic stability. An aggressive rear spoiler and functional diffuser complete the aerodynamic package.
On the interior, the Camaro Z/28 features trim in a distinctive, matte-metallic finish named Octane, the ZL1 flat-bottomed steering wheel, and standard Recaro seats with microfiber suede inserts. The new seats (also available on the coupe versions of the SS and ZL1 models), feature aggressive bolsters for high-performance driving, as well as seat cutouts inspired by the five-point harnesses found on racing seats. To save weight, both front seats incorporate manual adjustment.  
The rear seats of the Z/28 have also been modified for weight reduction. A total of nine pounds (four kilograms) was saved by eliminating the seat-back pass through, as well as using high-density foam in place of the rigid structure of the seat back and steel mesh of the seat bottom.
“Unlike the Ford Mustang Boss 302, we felt it was important to keep the 2+2 configuration of the Camaro Z/28 as Chevrolet already has a world-class two-seat sports car in the Corvette,” said Oppenheiser.  “By modifying the construction of the rear seat, we were able to reduce the overall weight of the Z/28 while still preserving the flexibility of 2+2 seating.”
7.0L, LS7 the heart of the Camaro Z/28’s track-capable performance
Like the original, the new Camaro Z/28 forgoes ultimate horsepower and torque for improved weight balance and track performance.
In 1967, the most-powerful engine available in a factory Camaro was a 396 cid V-8 with 375 horsepower. To prepare the Camaro Z/28 for road racing, engineers specified a lighter, 302 cid V-8, officially rated at 290 horsepower. While the 302 was not the choice for drag racers, it proved ideal for sports-car racing.
Today, the most-powerful engine offered is the Camaro ZL1’s supercharged 6.2L LSA, which delivers 580 horsepower. The heart of the 2014 Camaro Z/28 is the lighter, naturally aspirated 7.0L LS7 first introduced in the Corvette Z06.
“The LS7 is ideal for road racing because it delivers amazing performance in a compact, lightweight package,” said Jordan Lee, Small Block chief engineer and program manager. “The broad torque curve and high redline of the LS7 mean fewer shifts are required for each lap, while the lightweight design improves the front-to-rear weight balance for better handling.”
Co-developed with Corvette Racing, the hand-assembled 7.0L (427 cid) V-8 uses a number of high-performance components, including:
  • Titanium intake valves and connecting rods, and sodium-filled exhaust valves
  • CNC-ported aluminum cylinder heads
  • Forged-steel crankshaft and main bearing caps
  • High-lift camshaft
  • Hydroformed exhaust headers
  • 11.0:1 compression ratio, and a 7,000 rpm redline.
  • 10.5-quart, dry-sump oiling system
For the Camaro Z/28, the LS7 features unique induction and exhaust systems, and delivers at least 500 horsepower (373 kW) and 470 lb-ft of torque (637 Nm).
The racing-style, cold-air induction system and large K&N air filter provide maximum air flow. 
The standard dual mode exhaust system and larger-diameter pipes enable improved air flow. By bypassing the mufflers during acceleration, the system increases both the torque and sound generated by the LS7 engine. 
The Camaro Z/28 is exclusively offered with a Tremec TR6060 manual transmission. The six-speed features close-ratio gearing and 3.91:1 final drive ratio, both optimized for the power characteristics of the LS7.  
Power is distributed to the rear wheels via a limited-slip differential featuring a helical gear set, rather than traditional clutch packs. The new design enables the driver to apply more power and get through corners faster, by continuously adjusting the torque bias to maximize available traction.
The differential works in unison with Chevrolet’s proprietary Performance Traction Management system, which allows drivers to adjust the level of throttle and brake intervention to match their capability and driving environment.
Unlike some competitors’ “track package” offerings, the Camaro Z/28 makes standard all the cooling systems required for track use. This includes the dry-sump oiling system for the LS7, which is connected to an integral liquid-to-liquid cooling system for engine oil.
A second liquid-to-liquid system provides cooling for the transmission and differential. This system pumps overcooled transmission fluid to a heat exchanger in the rear differential before traveling to the transmission. This reduces differential temperatures as much as 100 degrees F.
Camaro Z/28 chassis delivers 1.05 g in cornering grip
The singular focus of the Camaro Z/28 is most evident in the chassis, where the most has been made of every component for track use, from the ultra-high performance tires to race-proven dampers.
“We used the very best components in the industry to deliver uncompromised performance, lap after lap,” said Mark Stielow, Camaro Z/28 engineering manager. “We made nearly 200 changes to improve the track performance, which cumulatively make the Z/28 capable of 1.05 g in cornering. For perspective, with all other things, equal increasing maximum grip from 1 to 1.05 g can cut up to four seconds per lap.”
The Camaro Z/28 is the one of the first production cars fitted with race-proven, spool-valve dampers. Compared to a conventional damper that offers only two-way tuning for bump and rebound, a spool-valve damper allows four-way adjustment to precisely tune both bump and rebound settings for high-speed and low-speed wheel motions. The wider tuning range allowed engineers to dramatically increase the damper stiffness on the Camaro Z/28 without a significant change in ride quality. Additional chassis changes include stiffer string rates and suspension bushings for improved cornering response.
The Camaro Z/28 features 19-inch diameter wheels and tires, which reduce unsprung weight by 42 pounds (19 kilograms) per car compared to the 20-inch wheels standard on Camaro SS and ZL1. In addition, the smaller diameter wheels lower the center of gravity by 33 millimeters, further improving handling.
At all four corners, the lightweight, forged aluminum wheels are wrapped in massive 305/30ZR19 tires. This is the first production application of ultra-high performance Pirelli PZero Trofeo R tires, and believed to be the widest front tire on any production car.
To fully exploit the grip of the Pirelli tires, the Camaro Z/28 also features Brembo Carbon Ceramic Matrix™ rotors and fixed, monoblock calipers. The large 394 x 36 mm front rotors are paired with six-piston calipers, while the 390 x 32 mm rear rotors are paired four-piston calipers. Compared to similar-size, two-piece steel rotors, the lightweight carbon discs save 28 pounds (12.5 kilograms) per car.
The combination of tire grip and braking power enable the Camaro Z/28 to achieve up to 1.5 g in deceleration. With standard front brake cooling ducts, the Z/28 is also capable of continuous track use unmatched brake feel, lap after lap.
“What makes the Z/28 so addictive is it inspires confidence through every section on the track,” said Stielow. “The incredible, balanced performance helps you carry much more speed through every corner: the brakes are so good you can adjust your braking points later and later; the grip and suspension damping allows you to carry more speed through the apex; and then the limited slip allows you to make the most of the LS7 as you power out of the corner.”
Extensive lightweighting saved 300 pounds over the Camaro ZL1
To optimize the track performance of the Camaro Z/28, the engineering team subjected it to an intensive lightweighting program, saving 100 pounds (45 kilograms) compared to the naturally aspirated Camaro SS and 300 pounds (136 kilograms) to the supercharged Camaro ZL1.
“We looked at every subsystem for opportunities to save weight,” said Oppenheiser. “Our goal was to get rid of everything that didn’t make the car faster, and keep only what was required by law. For example, we wanted to eliminate the audio system completely, but we had to keep a single speaker for the seat-belt chime to meet safety requirements.”
Other examples of weight savings include:  
  • Eliminated the tire-inflator kit, except for Rhode Island and New Hampshire, where it is required by law
  • Removed interior sound deadener, and carpeting from the trunk
  • Replaced the standard LN4 battery with a smaller, lightweight, LN3 battery
  • Specified thinner, 3.2-mm glass for the rear window, compared to 3.5-mm glass on the standard Camaro
  • HID headlamps and foglights are not available
  • Air conditioning is only available as a stand-alone option
“The team was so fanatical about saving weight, we even stripped the unused wiring out of the harness when we eliminated the fog lights, speakers, and air conditioning,” said Oppenheiser. “Every ounce saved contributed to making this the most track-capable Camaro we have ever built, and a worthy successor to the Z/28 name.”
Founded in 1911 in Detroit, Chevrolet is now one of the world's largest car brands, doing business in more than 140 countries and selling more than 4.5 million cars and trucks a year. Chevrolet provides customers with fuel-efficient vehicles that feature spirited performance, expressive design, and high quality. More information on Chevrolet models can be found at www.chevrolet.com.

Friday, November 2, 2012

GM PRESS RELEASE: Inferno Orange COPO Camaro Convertible is a Rare Rag Top


Final 2012 production model to be auctioned for the American Heart Association and previews 2013 COPO Camaro program



The last 2012 COPO Camaro debuted today at the SEMA Show, in Las Vegas, and it’s headed to the auction block. Chevrolet will sell the Inferno Orange Metallic convertible race car at the 2013 Barrett-Jackson Scottsdale Auction, in January, to benefit the American Heart Association.

A few factors should make this supercharged drop-top more enticing to bidders:
·       It’s one of 69 COPO Camaro race cars built by Chevrolet for 2012 – and it’s car number 69 of the sequenced production matched to its engine
·       It’s one of only two convertibles built – the other being car number 68 (which has been set aside by Chevrolet and isn’t planned for public sale)
·       It’s one of 20 cars built with the 327 engine and 4.0L supercharger
·       It’s the only ’12 COPO Camaro painted Inferno Orange Metallic – and features additional custom graphics and special interior trim
·       It’s the only example built with a Turbo 400 three-speed automatic transmission.

The top is fully operational, although it must be up when racing, per NHRA rules.

“The COPO Camaro program has been a special program  and there’s not a better way to close out the 2012 racing season than with the final – and most unique – one of the production run,” said Jim Campbell, GM U.S. vice president of Performance Vehicles and Motorsports. “Chevrolet is proud to once again partner with the American Heart Association at Barrett-Jackson for the sale of this COPO Camaro convertible. It will make a great race car or collector vehicle for a lucky bidder, who will be buying a piece of history.

“I am also happy to announce that due to strong customer demand we will produce another run of 69 COPO Camaros for 2013. More than 3,000 hand-raisers expressed interest in buying a COPO after we introduced the car at SEMA last year. We are excited to support these grassroots motorsports enthusiasts in their Stock Eliminator and Super Stock drag racing efforts,” said Campbell.

The last 2012 COPO Camaro is powered by the COPO 327 engine that features a 4.0L Whipple supercharger, for an NHRA-certified output of 550 horsepower. The 2012 COPO Camaros were also available with a supercharged 327 engine featuring a smaller, 2.9-liter supercharger and a naturally aspirated 427 engine. All of the engines were assembled at GM’s unique Performance Build Center, in Wixom, Mich., where the LS7 and LS9 production engines for the Corvette Z06 and Corvette ZR1, respectively, are built, along with select Chevrolet Performance crate engines.

All COPO Camaro were built by hand starting with hardware from the Oshawa assembly plant that manufactures regular-production Camaros, including the same “body in white” body shells racers can purchase from Chevrolet Performance to build their own dedicated race car. Each was fitted with an NHRA-approved roll cage and other safety equipment, along with racing chassis and suspension components – including a unique solid rear axle system in place of a regular-production Camaro’s independent rear axle. The cars rolled off the line wearing lightweight Bogart racing wheels and Hoosier racing tires.

Although only 69 production models were built for 2012, many of the fundamental components used to create the cars – including all of the hand-assembled racing engines – are available from Chevrolet Performance and the licensed aftermarket manufacturers who supplied them. They are listed in a special COPO section of the new 2013 Chevrolet Performance catalog, which debuted at the SEMA Show and is now available from Chevrolet dealers or by ordering online at chevroletperformance.com.

Also available from Chevrolet Performance is a “build book,” which provides an overview of the cars’ assembly process.

“Not everyone could purchase a COPO Camaro production model in 2012, but we are making it easier to build one from the ground up,” said Campbell. “From the body in white to the COPO crate engines, we offer the parts and a build book to replicate these quick race cars in your garage.”

Racing enthusiasts who are interested in more information on the COPO program – including registering their interest in one of the 2013 COPO Camaros –can go to www.chevroletperformance.com to sign up for COPO Camaro updates through the Fuel online newsletter. They can also follow the latest COPO information at theblock.com – the online automotive community powered by Chevrolet Performance.

COPO Camaros by the numbers
With the final 2012 COPO Camaro produced, Chevrolet has tallied the production numbers for the special run. Of the 69 vehicles produced:
·       67 were coupes and two were convertibles
·       43 cars were equipped with the 427 naturally aspirated engine – including the original proof of concept show car that debuted at the 2011 SEMA Show
·       20 cars were equipped with the 327 / 4.0L-supercharged engine
·       6 cars were equipped with the 327 / 2.9L-supercharged engine
·       8 customers ordered the collector’s package, which included all three engines number-matched to their car
·       32 cars were painted Summit White – including the original show car
·       20 cars were painted Black
·       12 cars were painted Victory Red
·       2 cars were painted Ashen Grey Metallic
·       2 cars were painted Silver Ice Metallic
·       1 car was painted Inferno Orange Metallic
·       12 cars were ordered without COPO graphics. 



Thursday, October 25, 2012

HRML BONUS COVERAGE: Chief Engineer Jordan Lee talks about the new Corvette LT1



Chief Engineer and Program Manager Jordan Lee sits down with Dennis and give you the full disclosure on the all new Corvette LT1 engine, the first of the Gen 5 family of Small Block engines that combines several advanced technologies, including direct injection, Active Fuel Management and continuously variable valve timing to support an advanced combustion system that makes 450HP and will propel the C7 Corvette to 60mph in under 4 seconds. CLICK HERE TO LISTEN

Monday, October 1, 2012

HRML: COPO Camaro Build Facility Broadcast


The HRML COPO Build broadcast continues in "Parts Unknown" helping assemble COPO Camaros. This location is kept quite, but Roger Allen GM Drag Racing Program Manager give me a incredible tour of this chapter in COPO history as well as the delivery of a COPO Camaro to Darren Poole-Adams.


Please enjoy the images below from the COPO location "In parts unknown"